Originally Posted by
Adam Ginsberg
To answer Jerry's questions about rotor life - I ran the TCE hats w/Coleman 12"x1.125" rotors. Unfortunately, I only got one season out of the rotors using (IIRC) Cobalt pads. The rotors cracked right at the end of the season, and it was very disappointing, given they cost $300 for the pair. Although I have no hard data to back it up, I suspect part of the reason for the for the premature failure was the dimensions - 1.125" thickness. With stock Cobra/PBR calipers, you can't use a thicker rotor due to pad (and caliper) dimensions.
I think I had about ~$700 into the set (hats @$250, mounting hardware @$80, rotors @$300) with the goal of increased longevity - and that didn't happen.
Jerry - if you are breaking rotors (at the hat/hub area), inspect (possibly replace) your hubs, as well as your spindles. I've been fortunate to have never broken a rotor while racing, but I am aware of several Ford drivers who've broken rotors at the track, but that appeared to be focused on the Brembo rotors with the fixed Brembo 2000 Cobra R calipers.
I have, however, cracked every set of rotors on my car, sometimes, all the way through, but radially, not at the hub/hat area. The cut down Cobra units would only last one season, the CV units would last ~1.5 - 2 seasons. Pads would only last 2 events. And this is with good brake ducts. The calipers that I'm removing from my car have been on there since 2006 (I think), and are in damn fine shape, boots not withstanding. Don't ask me how they've managed to survive so long.
FWIW - I researched CMC2 legal brake kits, even purchased a set of Wilwood calipers and hats to build my own kit as I didn't want to spend ~$2000 on a kit. The primary reason I bought the StopTech kit had everything to do with Ryan Kim, and his willingness to work with our group, make necessary changes, and produce a quality kit that meets the needs of our drivers.
Ask Al how vehmently I fought the 4-piston brake rule (and continue to remind him my feelings about it), but as previously mentioned, the cat is out of the bag. So, I put a set on my car with the goal of increased longevity for pads and rotors. We'll see how that works out.
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