Note that second pic was taken in progress. We chamfered the broken edge inside and out, then bolted the piece to the bellhousing, and the bell to the block. He left the corners intact for alignment purposes at that step. Then, he welded that strip on the outside, plus part of what could be accessed from the inside.
Removed the bellhousing, and he used a die grinder to carve out the remaining crack, and welded it.
When it was all done, it was a fully welded joint, not just a flimsy top-coat over the 1/2" cast aluminum. He carved it all out and welded it. I couldn't be happier.
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